Ceramic Anilox Roller

High precision wear-resistant ceramic anilox roller
Widely used in carton ink printing machines, various flexographic printing machines, electro-aluminum, gold and silver cards, various composite films, optical films, protective films, lithium battery separators and precision coatings in the ribbon industry in the packaging and printing industry. Machine and so on.
● The high-precision quality of the rollers is suitable for higher speed and efficient operation of the equipment.
● More dense, finer and more durable ceramic coating than traditional processes, ensuring a smooth and smooth surface that meets the number of engraved crepe lines.
● Thinner mesh walls and optimal opening and depth ratios allow for more volume per unit area.
● The smooth inner wall of the mesh gives the anilox roll excellent release and transfer properties, resulting in a more uniform transfer layer.
● Accurate mesh accuracy and uniform mesh volume for precise and controllable transfer of ink or coating solution.
● The choice of multiple network types can meet the needs of different transfer quantities under different conditions.

Product specifications
Effective engraving diameter of the roller surface: φ50～600mm
Effective engraving length of the roller surface: L100～5800mm
Number of engraving lines: 50 to 2000 L/in (20 to 800 L/cm)
Net type

Mesh shape: hexagonal, square-shaped pits and bumps, twill type and other specific design mesh types

Mesh arrangement angle: 60°, 45°, 30° and other specific requirements, twill 1～89°

Quality accuracy
Round beat: 0.005~0.01 mm
Cylindricity: 0.01 mm
Dynamic balance quality level: G2.5
Excellent wear-resistant ceramic coating properties
● Anti-corrosion underlying nickel-chromium coating
● Special pure chromium oxide (Cr2O3) surface layer
● Special ceramic sealing agent re-protection
● Porosity: 1 to 3% (can engrave 2000 L/in mesh)
● Coating hardness: HV0.3≥1250
● Bonding strength: 40-60Mpa

Netting volume selection
The choice of suitable netting volume is based on the different properties of the equipment (smoothing, working accuracy and running speed, etc.), the characteristics of the ink or coating, the properties of different ink or coating liquids, and the flexographic layout. Determine the amount of ink or coating required for the above graphic form, and then refer to the "Anilox Roller Geometry Parameter and Volume Table" to select the appropriate mesh specification. The mesh type with different shapes and transfer amounts can be customized according to special needs.

Advantages and features:
1, extend your life
The abrasion resistance of the ceramic anilox roller is more than ten times that of the conventional hardware chrome-plated roller. It is especially suitable for the scraper system and can be used for a long time.
2, Stable high quality for printing, coating, oiling, etc.
3, Uniform mesh volume
German laser engraving equipment and technology make our uniformity of each pit almost perfect, thus achieving high quality printing and coating.
4, Work effect.
5, Good ink transferability
Compared with the conventional metal anilox roller, since the mesh pit is hemispherical, it is possible to achieve a higher ink loading amount and a better transfer medium.
6, Transferability
7, Easy to clean the roller
Since the unit shape is hemispherical, the ink easily passes, so that it is easy to clean the drum.
8, Due to savings in operating costs
Extending the life of the drum will save replacement, downtime and inventory.

 Advantage:

1.Uniform cell shape, fast and even ink release;

2.Easy cleaning, ideal cell shape with smooth, steep walls and flat bottom;

3.Precise cell volume ;

4.As high a theoretical volume as possible;

5.Longer life expectancy;

6.Good corrosion resistance;

7.High bond strength with the base metal, Low TIR;

8.Volume report for each anilox.

Specifications:

1. Screen count range : 30-2000 LPI

2. Maximum width : 5500mm ( with axis)

3. Diameter range :25-600 mm

4. Screen angle : 1-89 degree

5. Cell shape : hexagon , quadrangle and line , etc or according to your actual requirement

Application

 A.  Flexo printing machine(unit type ,central cylinder type,cascade type)

 B.  Gravure printing machine

 C. Corrugated water-based ink printing slotting machine

 D. Coating and lamination machin

 E.  Glazing machine ect.

Order Details