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Introduction To Rubber Rollers And Guide Rollers

- Feb 22, 2023-

Rubber rollers are common components in the processing and production of our basic materials and various functional materials, commonly found in all kinds of conveying, compounding, coating and other related industrial equipment. It has a history of more than 130 years since the German company Siemens invented the rubber roller in 1866. Since the establishment of China's first rubber products company in 1915, China has gradually opened the prelude to the development of the rubber industry in China. At present, there are hundreds of rubber roller factories of different sizes in China, most of them are workshop models, and there are relatively few manufacturers with a certain scale and providing high-quality rubber rollers. Of course, in some special industries, China's rubber rollers can not replace the rubber rollers produced in advanced countries.

If you are a roller user or buyer, are you confused about finding a good roller? Usually when we want a good rubber roller, the first thought that comes to our mind is import. Due to delivery time, cost, trade control, technical support and other reasons, unless it is a last resort, import will be selected.

DongGuan Precision Converting Transmission Co.,Limited, is located in Dongguan traditional famous manufacturing town -- DaRun, is committed to providing users with a variety of rubber roller overall solutions, after more than ten years of efforts and many industries such as home building materials, food, film, lithium battery and many other industry application accumulation, began to take shape a certain scale of production.

Conventional products are applied to the production of polarizing film, lithium battery separator, aluminum plastic film, electrolytic electronic copper foil and other materials used in the production of high-precision functional coating rubber rollers, large corona rollers, liquid rehydration rubber rollers, composite rubber rollers, submerged rubber rollers, etc.

Below we restore how the birth of a good rubber roller is done in many aspects:

 

Person:
1. Create a company culture that makes employees willing to contribute and continue to grow;
2. Regular team building, various welfare distribution;
3. The turnover of old employees and founding team members is small, and the personnel is stable;
4. Regularly train management personnel and production personnel in management and skills, and only those who are qualified can take up the post;
5. Create a reward system to actively encourage employees to innovate;
6. Keep an eye on employee dynamics and provide help when necessary.

 

Machine:
1. Introduce foreign advanced production and processing equipment, such as the best Schenck dynamic balancing machine in the industry;
2. Independently transform and develop special production equipment, transform domestic lathes, grinding machines, polishing machines and other equipment to improve equipment stability;
3. Regular maintenance of equipment and necessary technical upgrades;
4. Adopt international first-line brands for all measuring measuring tools such as dial indicators, micrometers, etc., and strictly implement regular testing. At the same time, the third party entrusted by foreign customers every year conducts irregular factory inspections;
5. Set up automatic rubber production and automatic testing equipment for developed products to improve production efficiency and product reliability;
6. Develop special rubber roller mobile storage vehicle, customer product production process and repair process, so that the product does not land.

 

Material:
1. Roll core. It has comprehensive processing capabilities and supporting technologies and quality assurance for glass fiber, carbon fiber, carbon steel, alloy steel, stainless steel, aluminum, alloy aluminum and other materials;
2. Rubber and other raw materials. The original production materials of the importing country are used, and the planned materials for one year are ordered at one time. to reduce the risk of material performance being affected by differences in production batches;
3. Establish a special raw material constant temperature and wet storage warehouse.

Law:
1. The production workshop and the planning and use of each equipment have passed the relevant environmental impact assessment and safety assessment;
2. Operate in strict accordance with ISO9001 process and strictly control product quality;
3. Regularly study the production management personnel dispatched to the training institution, and conduct production and quality management training;
4. Strictly implement the responsibility system for all positions and related matters, so that orders and prohibitions are carried out, and rewards and punishments are clearly distinguished;
6. Establish a reward mechanism to encourage employees to put forward improvement suggestions and innovative solutions for production technology and production management;

 

Ring:
The production hall is epoxy floor and adopts a closed scheme layout. Workshop planning according to the product production process, using the mode of large and small rooms to ensure the different environmental cleanliness requirements of each production link;
2. For welding, grinding and other processes that will produce dust and smoke, supporting corresponding environmental protection equipment to ensure the cleanliness of the environment;
3. Strictly implement the 5S system to ensure that the production environment is clean and orderly.

The company's rubber covers: natural rubber, solid silicone, liquid silicone, colloidal sanding, fluororubber, hyparon, EPDM, chloroprene, nitrile rubber, polyurethane, Teflon, etc.
The company's main products: subsump roller, liquid silicone roller, liquid silicone sanding roller, solid silicone roller, solid silicon sanding roller, corona roller, corona pressure roller, antistatic conductive sticky dust roller, MDO pressure roller, slitting pressure roller, flattening roll, composite pressure roller, film coating roller, aluminum guide roller, mirror roller, matte roller, laser laser roller, antistatic conductive roller, etc.


Product advantages:
1. Solvent-resistant, pressure-resistant, high-temperature resistant rubber roller provided;
2. High hardness rubber roller provided, ShoreD85° above;
3. Antistatic, conductive rubber roller and sticky dust roller with this function are provided;
4. Rubber roller low surface energy treatment, spraying WC, PTFE, etc.;
5. Lightweight roller core provided, carbon fiber, aramid fiber, glass fiber and other composite products roller core;
6. Anti-wrinkle rubber roller overall solution, film and metal coil;
7. Customized conductive aluminum rollers, stainless steel rollers, quantitative steel rollers and other metal rollers;

The company independently develops advanced devices such as automatic precision production lines and automatic comprehensive testing equipment for rubber rollers, which not only improves production efficiency, but also provides more effective guarantee for the consistency of product quality of users. The company has the production of large-scale rubber roller production equipment with a maximum diameter of 1.5 meters and a length of 13 meters and a complete set of perfect process technology. Among them, the industry's best 13-meter Schenck brand dynamic balancing machine provides detection guarantee for the balance of large-size rubber rollers. The company actively carries out industry-university-research cooperation with universities and research institutes, pays attention to product research and development and quality optimization, adheres to the German advanced technology concept, and adopts imported raw materials from Europe, America, Japan and South Korea to ensure product quality consistency and sustainability. Constantly adapt to market demand for research and development, design and manufacture of new high-quality rubber rollers, research and development of lightweight roller core, rubber formula, optimization of rubber roller production process and development of special tooling for rubber roller production. Increase the research and development of automatic production and intelligent testing of production equipment, develop integrated molding processing technology and equipment, improve production efficiency, and provide effective guarantee for the standardization and consistency of product quality.

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