Describe The Guide Controller Can Reduce The Deviation Of Battery Pole Pieces

The battery pole piece makes the pole piece easily damaged during the rolling process, which seriously affects the product quality and economic benefits. The correction system in the winding process can effectively prevent the tower-type winding phenomenon. Therefore, the correction system of the correction controller plays an important role in the continuous rolling production line of battery pole pieces. In the continuous rolling production line of battery pole pieces, due to mechanical errors in the unit, deviation of guide rods, vibration, and fluctuations in the tension of the pole pieces, the deviation of the pole pieces occurs.

A single-chip microcomputer C8051F020 is used as the control core to design a correction controller for the continuous rolling production line of battery pole pieces. In the continuous rolling production line of battery pole pieces, due to mechanical errors in the unit, deviation of guide rods, vibration, and fluctuations in the tension of the pole pieces, the deviation of the pole pieces occurs. Furthermore, it replaces the PLC control method, which reduces the cost while completing the production needs. The hardware design of the controller is introduced, and the software program is designed using PID algorithm. The test results show that it meets the actual production needs.

Features
1. Internal intelligent microcontroller control
Adjustable response speed
3. The belt can provide single electric eye or double electric eye correction tracking.
4. Follow the line and follow the edge

In the industrial control industry, in some strip and line products, tension control is often required to meet production requirements. A tension controller is an instrument that controls this type of tension. The tension controller also has the so-called manual control function, which generally refers to the fact that a certain output can be given to the actuator by the tension controller (often the current of the motor); the general tension force controller also has a roll diameter estimation function , Generally used in coiling equipment, there are unwinding and rewinding; in addition, there is a taper adjustment function, you can directly set the coiling taper required by some processes in the controller.

Basic composition of tension controller

A typical tension control system is mainly composed of a tension controller, a tension reader, a tension detector, a magnetic powder brake and a clutch. According to the loop, it can be divided into open loop, closed loop or free loop tension control system; according to the monitoring methods of different coils, it can be divided into ultrasonic type, floating roller type, tracking arm type and so on.

The stability of the tension control is directly related to the quality of the slitting product. If the tension is insufficient, the raw material will drift during operation, and the finished paper will wrinkle after slitting and rewinding; if the tension is too large, the raw material will be easily broken, which will cause the end of the finished paper to increase after slitting and rewinding.