What Are The Uses Of The Manual Tension Controller

A typical tension control system is mainly composed of a tension controller, a tension reader, a tension detector, a magnetic powder brake and a clutch. According to the loop, it can be divided into open loop, closed loop or free loop tension control system; according to the monitoring methods of different coils, it can be divided into ultrasonic type, floating roller type, tracking arm type and so on. The stability of the tension control is directly related to the quality of the slitting product. If the tension is insufficient, the raw material will drift during operation, and the finished paper will wrinkle after slitting and rewinding; if the tension is too large, the raw material will be easily broken, which will cause the end of the finished paper to increase after slitting and rewinding.

Working principle of tension control system:

Coil stationary magnetic powder clutches and magnetic powder brakes are automatic devices that control the input current and change the output. When the coil is not energized, the input shaft rotates, and the magnetic powder is pressed against the inner wall of the clamp ring under the action of centrifugal force, and the output shaft does not contact the input shaft. At this time, it is idling. When the coil is energized, the magnetic powder generates a magnetic flux under the action of the magnetic lines of force, so that the output shaft and the input shaft become a rigid body and rotate, and slippage occurs when overloaded, which is the working state at this time. So as to achieve the purpose of transmitting torque.

1. Can be used for clutching and torque braking during torque transmission.

2. Suitable for constant tension control systems, such as printing presses, slitters, laminators, coating machines, paper machines, wire drawing machines and cable winding machines, as well as processing equipment and textile machinery such as sheet metal, strip, and film Wait.

3. It can replace the ordinary clutch, which is used for rapid release of machine tools, numerical control devices, computers, wide line printers and various precision position machines.

4. As an overload device, it can be applied to mine hoisting machinery, hoisting machinery, and cement, steel and other mechanical equipment. It can start the prime mover without load, gradually load, and improve the equipment load capacity.

5. Stepless speed regulation, coupled with sensors and control circuits can achieve stepless speed regulation, especially for high-speed fine-tuning of speed and medium and small power speed regulation system.

6. In the overload protection, when the working system is in an accident and the torque is overloaded, the clutch will automatically slip to protect the mechanical equipment and motive power.

Tension controllers can be used in all areas related to coil handling
Tension controllers produce products in the form of belts and threads in the industrial control industry. Tension controllers often need to control tension to meet production requirements. Tension controllers are an instrument that control such tensions. The tension controller can set the tension value required to be controlled. After comparing and processing with the tension sensor feedback signal, it is output to the brake clutch control. The tension controller can also be used in all areas related to coil processing.

The tension controller is in the process of winding or unwinding, when the winding diameter changes to a certain stage, the operator adjusts the manual power supply device to achieve the purpose of controlling tension. However, the manual tension control system of modern gravure printing presses has been basically eliminated, and only exists as an operating mode in a closed-loop automatic tension control system.