banner

Introduction To Photoelectric Guiding System And Its Application in The Printing Industry

- Jan 06, 2024-

The working principle of the photoelectric web guiding system is:
The system uses high-precision optical sensors and high-speed signal sampling devices to monitor the deviation of the feeding material in real time, and transmits the deviation signal to the deviation correction device through the controller, and realizes the correction of the feeding material by adjusting the angle and position of the correction device.

 

Introduction to the composition and structure of the photoelectric guiding system:
The photoelectric web correction control system is a technical tool that can be used to solve deviations or errors in industrial production. The system should be composed of photoelectric sensors, controls and actuators, etc., through real-time monitoring and adjustment of objects on the production line, so that they can be kept in the correct position and direction, and improve accuracy and reliability.

  1. Data acquisition and processing of photoelectric sensor: photoelectric sensor is one of the core components of the photoelectric correction control system, mainly used for real-time monitoring and data collection of materials on the production line. For example, in the brush industry, the photoelectric sensor can be used to monitor and adjust the printing plate in real time to keep it in the correct position and orientation, improve the quality and efficiency of the printing pair, and in the program design, the photoelectric sensor needs to be calibrated and parameterized to ensure the accuracy and stability of the data.
  2. Logic design and algorithm implementation of the controller: The controller is another core component of the photoelectric correction control system, which is mainly used for processing and controlling the data collected by the photoelectric sensor. In the program design, it is necessary to carry out logic design and algorithm implementation of the controller to achieve strong control of the center and direction of the body. In automobile manufacturing, it can be used to monitor and adjust the air-time monitoring and adjustment of the slow connection process of the car breath, so that the singing contact point can be kept in the exact position and direction, and the stability and safety of the body junction ratio can be improved. In the design of the program, it is necessary to select the control algorithm and parameter settings of Hetong to achieve accurate control and adjustment.
  3. Actuator drive and feedback control: Actuator is the final control component of the photoelectric deviation correction control system, mainly used for the actual control and adjustment of the objects on the production line, in the program design, the actuator needs to be driven and feedback control to achieve accurate object position and direction control. For example, in the electronics industry, the actuator can be used to monitor and adjust the cutting process of the 1C chip in real time, so that the size of the piece is kept within the correct range, improve production efficiency and product quality, in the program design, it is necessary to select the actuator type and drive mode of Hehua to achieve accurate control and adjustment, and realize the real-time monitoring and adjustment summary of the control effect through feedback control.

The program design of the photoelectric guiding control system needs to comprehensively consider and optimize the data acquisition, processing, logic design, algorithm implementation, drive and feedback control of the core components such as photoelectric sensors, controllers and actuators. Through reasonable program design, the precise control and adjustment of the position and direction of objects on the production line can be realized, the accuracy and reliability can be improved, and greater benefits and value can be brought to industrial production.

 

Advantages of the photoelectric guiding system:
1. High correction accuracy: The photoelectric correction system adopts high-precision sensors, which can accurately monitor and correct the deviation of the feeding, which effectively ensures the quality and stability of the product.
2. Strong adaptability: With the change of process, the photoelectric deviation correction system can adaptively adjust the parameters to meet different process requirements and achieve fully automated production.
3. Easy to operate: the photoelectric deviation correction system is easy to operate, only some simple settings and debugging are required, without too much manual intervention, which greatly improves the work efficiency and saves time and cost.
4. High production efficiency: the photoelectric deviation correction system can quickly and accurately correct the deviation, improve the production efficiency, and reduce the waste caused by poor correction and reduce the production cost.

 

Application of photoelectric guiding system in printing industry:
With the rapid development of teaching printing technology, the application prospect of photoelectric deviation correction system in the printing industry has become broad. As an automatic control technology, the photoelectric guiding system can detect the offset of the printed matter and adjust the position in real time, so as to improve the printing quality and production efficiency. The following will explore the application prospects of photoelectric deviation correction system in the printing industry from several aspects.
1. Improve the printing quality
Offset is a common problem for prints, especially during high-speed printing. The photoelectric guiding system can use its high-precision photoelectric head and signal processor to detect the position deviation of the printed material in real time and make precise adjustments through the actuator. Through the application of the guiding system, the printing equipment can achieve higher position accuracy and stability, thereby greatly improving the quality and consistency of the printed matter.
2. Improve production efficiency
The automation function of the photoelectric correction system makes the brush strip can achieve rapid position adjustment, and the non-ticketing person intervention is compared with the traditional king motion adjustment, and the correction system can complete the adjustment in a very short time to improve the production rate. In addition, the web correction system can also adapt to the needs of high-speed printing through its characteristics of high speed and high reliability, and further improve production efficiency and production capacity.
3. Reduce production costs
The application of photoelectric deviation correction system can reduce the waste and meal rate caused by the transfer of printed matter, so as to reduce the production cost, the traditional manual adjustment is easy to be affected by human error, and the correction system can achieve accurate automatic adjustment, reduce the quality fluctuation of personnel operation. In addition, the automation function of the guiding system can reduce the time and labor costs of manual adjustments.
4. Realize personalized printing needs
With the increasing demand for humanized products in the market, the printing industry is also facing more humanized drama, and the high flexibility and adjustability of the photoelectric correction system make it adapt to different printing materials, that is, changes in drama and requirements. By adjusting the system parameters, the position correction of different styles of prints can be easily realized to meet the personalized printing needs.
To sum up, the photoelectric correction system has a broad application prospect in the printing industry, by improving the printing quality, improving production efficiency, reducing production costs and meeting personalized needs, the photoelectric correction system has brought huge development opportunities and competitive advantages to the printing industry. With the continuous progress and improvement of technology, it is believed that the photoelectric deviation correction system will play an increasingly important role in the printing industry.

 

Contact PRE

 

RewindUnwind Web Guide System

PG300 Web Guiding System

Related Products